Course Description:
This practical course introduces students to industrial automation using Programmable Logic Controllers. Students will learn PLC hardware architecture, programming languages, and how to design, implement, and troubleshoot automated control systems used in manufacturing and industrial processes. Hands-on laboratory sessions provide real-world experience with industrial equipment.
Course Outline:
Introduction to Industrial Automation and PLCs
PLC Hardware Architecture and Components
Input/Output (I/O) Modules and Wiring
Number Systems and Data Types in PLCs
Ladder Logic Programming Fundamentals
Function Block Diagram (FBD) Programming
Structured Text Programming
Timers, Counters, and Comparators
Sequential Function Charts (SFC)
Analog Signal Processing
PID Control in PLCs
Human-Machine Interface (HMI) Design
Communication Protocols (Modbus, Profibus, Ethernet/IP)
Safety PLCs and Safety Systems
Troubleshooting and Diagnostics
Industrial Networks and SCADA Systems
PLC Project Design Methodology
Hands-on Laboratory Projects
Final Project: Complete Automated System Design
What Students Will Achieve:
Proficiency in reading and writing ladder logic programs
Understanding of PLC hardware selection and system design
Skills in configuring and programming various PLC brands (Siemens, Allen-Bradley, etc.)
Ability to design and implement automated control systems
Competence in troubleshooting PLC systems and resolving faults
Experience with HMI development and integration
Knowledge of industrial communication protocols
Understanding of safety standards in industrial automation
Practical experience through laboratory work and real-world projects
Industry-relevant skills for careers in manufacturing and automation
Each course includes assessments through quizzes, practical assignments, mid-term examinations, and comprehensive capstone projects. Students receive certificates upon successful completion and gain industry-relevant skills that prepare them for immediate employment or advanced studies in their chosen field.